Complete Range of Flat Pin Cable Lug
When you need reliable, easy-to-install flat pin cable lugs for your electrical projects, we’ve got you covered. At DIFVAN, we design every lug to fit your diverse wiring needs — from standard low-voltage setups to heavy-duty industrial and high-temperature applications. Our tinned copper terminals ensure you get stable conductivity and secure crimps every time, so you can trust your connections will hold strong, no matter the environment.
Product Categories:
- Non Insulated Flat Pin Cable Lug: Customizable bare copper lugs for your unique wiring needs
- PVC Insulated Flat Terminal Lugs: Color-coded PVC insulation for fast, easy connection identification
- Nylon Insulated Flat Cable Lug: Durable nylon insulation for long-lasting, heat-resistant performance
- Heavy Duty Flat Type Cable Lugs: Reinforced copper lugs built for your high-current industrial applications
- Heat-Resistant Insulated Lugs: High-temperature rated, ideal for your harsh and hot environments
- Narrow Blade Flat Terminal Lugs: Compact blade design for tight spaces in your equipment wiring
- PVC Insulated Blade Terminal: Flat blade design for compact, secure terminal block connections
- PVC Insulated Male Bullet Terminal: Bullet-style male connector for quick plug-and-play connections
- PVC Insulated Male Spade Terminal: Male spade lug for fast, reliable quick-disconnect applications
Why Choose DIFVAN?
Procurement teams trust DIFVAN for our consistent reliability in every order.
- We ensure dimensional consistency across batches.
- Our products offer stable electrical conductivity.
- Tight tolerances guarantee a perfect fit.
- Managed plating ensures corrosion resistance.
- We meet your deadlines with reliable production schedules.
- Our global export experience ensures international compliance.
- We provide custom solutions tailored to your specific needs.
- Our dedicated customer support ensures smooth communication and service.
Stable Production Capacity for Reliable Supply
At DIFVAN, we operate advanced manufacturing facilities dedicated to producing high-quality flat pin cable lugs. With automated production lines, precision molds, and rigorous quality control processes, we ensure that every product meets your standards for performance and durability. Our reliable supply chain supports global distributors and OEM partners, offering consistent delivery and compliance with international requirements.
50+ Injection Molding Machines
High-precision automated equipment producing flat pin cable lugs with consistent dimensions.
20+ Production Lines
Dedicated lines for standard, heavy-duty, and stainless steel flat pin cable lugs.
High Monthly Output
Helps you maintain steady supply without delays, ensuring that your operations run smoothly and without interruption.
15+ Years of Experience
Extensive expertise in producing high-quality flat pin cable lugs.
Superior Materials, Reliable Connections
Excellent Conductivity Heat-Resistant
Our flat-pin cable lugs are crafted with 99.9% pure copper core, then plated with matte tin for enhanced corrosion resistance. This high-quality material combination ensures extremely low electrical resistance, allowing steady, efficient current flow without overheating during long-term use. Whether for power distribution or equipment wiring, it guarantees reliable conductivity and extends the service life of your entire electrical system.
Flame-Retardant PVC Insulation
Every flat-pin cable lug is wrapped in a flame-retardant PVC insulation sheath. The material features instant self-extinguishing performance when exposed to flames, effectively preventing fire spread caused by short circuits or overheating. It also provides reliable insulation against electric shock, greatly improving safety in industrial, commercial and household electrical applications.
Simple & Secure Installation
Our flat-pin cable lugs are designed for hassle-free installation in just 4 simple steps: strip your wire, insert it into the lug barrel, crimp with standard tools, and complete the connection. The precision-engineered barrel fits most flexible wires perfectly, ensuring a tight, vibration-resistant crimp that won’t loosen over time. Even beginners can achieve professional-grade, secure connections quickly, no complicated skills required.
DIFVAN Flat Pin Cable Lug Dimensions & Size Chart
Typical Specifications of Flat Pin Cable Lug
Flat Pin Cable Lug – Red (DBV 1.25 )
| Item No | MM² Cable Size A.W.G | Thickness of material (MM) | Max Current | W (mm) | L (mm) | F (mm) | E (mm) | Dφ (mm) | dφ (mm) | Color |
|---|---|---|---|---|---|---|---|---|---|---|
| DBV 1.25-10 | 0.5–1.5 (22–16) | 0.8 | 19A | 2.4 | 20.7 | 10.0 | 10.7 | 4.2 | 1.7 | Red |
| DBV 1.25-14 | 0.5–1.5 (22–16) | 0.8 | 19A | 2.4 | 24.7 | 14.0 | 10.7 | 4.2 | 1.7 | Red |
| DBV 1.25-18 | 0.5–1.5 (22–16) | 0.8 | 19A | 2.4 | 28.5 | 18.0 | 10.7 | 4.2 | 1.7 | Red |
Flat Pin Cable Lug – Blue (DBV 2 )
| Item No | MM² Cable Size A.W.G | Thickness of material (MM) | Max Current | W (mm) | L (mm) | F (mm) | E (mm) | Dφ (mm) | dφ (mm) | Color |
|---|---|---|---|---|---|---|---|---|---|---|
| DBV 2-10 | 1.5–2.5 (16–14) | 0.8 | 27A | 2.4 | 19.7 | 10.0 | 10.7 | 4.9 | 2.3 | Blue |
| DBV 2-14 | 1.5–2.5 (16–14) | 0.8 | 27A | 2.4 | 24.7 | 14.0 | 10.7 | 4.9 | 2.3 | Blue |
| DBV 2-18 | 1.5–2.5 (16–14) | 0.8 | 27A | 2.4 | 28.5 | 18.0 | 10.7 | 4.9 | 2.3 | Blue |
Flat Pin Cable Lug -Yellow (DBV 5.5 )
| Item No | MM² Cable Size A.W.G | Thickness of material (MM) | Max Current | W (mm) | L (mm) | F (mm) | E (mm) | Dφ (mm) | dφ (mm) | Color |
|---|---|---|---|---|---|---|---|---|---|---|
| DBV 5.5-10 | 4–6 (12–10) | 1.0 | 48A | 2.8 | 23.5 | 10.0 | 13.7 | 6.5 | 3.0 | Yellow |
| DBV 5.5-14 | 4–6 (12–10) | 1.0 | 48A | 4.5 | 27.5 | 14.0 | 13.7 | 6.5 | 3.0 | Yellow |
| DBV 5.5-18 | 4–6 (12–10) | 1.0 | 48A | 4.5 | 32.0 | 18.0 | 13.7 | 6.5 | 3.0 | Yellow |
For Importers and Distributors
You know how product quality variations between shipments can cause installation headaches and returns.
With DIFVAN, you’ll experience:
- Consistent production specifications
- Full batch traceability
- Stable plating thickness
For OEM and Brand Owners
You rely on connection reliability to ensure your products perform as expected. Weak terminals can lead to overheating or failure.
DIFVAN helps you by offering:
- Verified conductive materials
- Custom specifications
- Stable, long-term supply
For Contractors and Project Buyers
Delays from unreliable components or late deliveries can throw off your entire project timeline.
DIFVAN ensures you get:
- Consistent stock availability
- Perfectly matched installations
- Timely deliveries
DIFVAN maintains controlled production systems to ensure consistency.
- Production capacity supports bulk and repeat orders
- Standard lead time ranges from 2 to 4 weeks depending on volume
- In-process inspection at multiple stages
- Crimp pull testing to verify mechanical strength
- Plating thickness verification using controlled measurement
- Full batch traceability from raw material to finished product
This reduces supplier switching risk and ensures predictable performance.
Custom Flat Pin Cable Lug Manufacturing Solutions
DIFVAN supports project specific requirements.
- Custom wire size compatibility
- Special material selection
- Plating thickness adjustments
- Private label branding
- Custom packaging formats
- Drawing validation and sample approval
You align product specifications with your system requirements.
Industry Applications for DIFVAN Flat Pin Cable Lug
Low-Voltage Wiring
Our flat pin cable lugs are perfect for low-voltage distribution boxes and circuit breakers. They fit standard terminals perfectly, giving you a secure, arcing-free connection with steady conductivity.
Industrial Wiring
For industrial equipment, a reliable flat pin cable lug ensures secure connections even under vibration and continuous use. Options like tin-plated copper flat pin cable lugs offer extra protection, making them ideal for demanding environments.
Renewable Energy
In renewable energy systems, a dependable flat pin cable lug ensures stable connections in solar or wind power installations. Using tin-plated copper flat pin cable lugs also provides enhanced corrosion resistance, making them perfect for long-term outdoor use.
Automotive Wiring
In automotive wiring, a flat pin cable lug simplifies wire connections in tight spaces and compact installation areas. Insulated flat pin cable lugs also enhance safety and reduce the risk of short circuits in vehicle electrical systems.
Support for Your Flat Pin Cable Lug Sourcing
We’re here to help you with every step of sourcing flat pin cable lugs. Whether you’re looking for standard or custom solutions, we offer expert guidance and fast support to ensure you receive the right products for your needs.
Expert Consultation
Product Selection
Logistics Delivery
Technical Support
Technical Selection Guidance
When choosing flat pin cable lugs, consider these key points for optimal performance:
- Match wire size to lug range: Ensure the wire fits the flat cable lug range.
- Verify current capacity: Confirm the flat terminal lugs meet your current needs.
- Choose insulation based on environment: Select insulation that suits your operating conditions.
- Use tinned copper for corrosion resistance: Ideal for harsh environments to prevent corrosion.
- Select the right pin width: Ensure compatibility with your terminal.
- Use proper crimping tools: To ensure secure and reliable connections.
- Avoid undersized lugs: Prevent overheating with correctly sized flat type cable lugs.
- Check plating quality: Ensure plating is consistent to avoid oxidation.
- Confirm tight fit: Ensure a proper fit for reliable connections.
Proper selection of flat pin cable lugs prevents electrical failure and reduces maintenance.
Get Samples for Testing
Request samples to verify:
- Fit and compatibility
- Crimp performance
- Material quality
- Plating consistency
Our Advanced Manufacturing Facility
With our 10,000+ square meter factory, we’re fully equipped to handle your flat pin cable lug orders with reliable capacity and quick production times. Whether you’re looking for standard or custom solutions, you can count on us for consistent quality and on-time delivery.
We carefully oversee every step, from the selection of high-quality materials to the final testing, ensuring that you receive flat pin cable lugs that perform exactly as expected. We’ve partnered with customers across North America, Europe, and Southeast Asia, providing them with a steady supply to meet their project demands with confidence.
FAQs
What wire size range do flat pin cable lugs support?
They typically support 0.5 mm² to 50 mm² depending on model.
How do I select the correct pin width?
Match the lug pin size to the terminal slot width for proper fit.
Are tinned copper lugs better than bare copper?
Tinned copper offers corrosion resistance and longer service life.
What insulation type should I choose?
Use PVC for standard environments and nylon for high heat or vibration.
Can these lugs handle high current applications?
Yes, when correctly sized and installed with proper crimping.
What standards do these lugs follow?
They follow common IEC and industrial electrical connection standards.
Can I request custom dimensions?
Yes, DIFVAN supports custom sizes and specifications.
Contact Difvan Directly
Response within 24 hours. Factory direct — no middlemen.
No.1 HongQi Road, Xinguang Industrial Zone,
Liushi, Yueqing, Wenzhou, Zhejiang, China 325603
Packaging Options for Your Flat Pin Cable Lugs
Our flat pin cable lugs are carefully packaged to ensure they arrive safely and in perfect condition. Each order is securely packed to prevent damage during transit, so you can trust that your products will be ready for use when they arrive.
We offer a variety of packaging styles to suit your needs, ensuring secure and efficient delivery of your flat pin cable lugs.
Our Certifications & Quality Standards
DIFVAN wiring accessories are manufactured in accordance with international quality and safety standards. Our factory undergoes regular third-party testing and strict quality inspections, including SGS verification, CE compliance, and RoHS-compliant materials, ensuring reliable performance for electrical, industrial, automotive, and infrastructure applications worldwide.
What Our Customers Say
Real feedback from projects using Difvan terminal blocks, wiring accessories, cable ties, heat-shrink and cable glands.
Supplying Distributors Across 50+ Countries Worldwide
Difvan supplies distributors and wholesalers that serve leading brands across automotive, electrical, and industrial sectors worldwide. As a trusted nylon cable ties manufacturer in China, our products move through established supply chains in North America, Europe, Southeast Asia, and beyond — backed by consistent PA66 quality and reliable bulk fulfilment.
Our factory-direct model and ISO 9001:2015 certification make Difvan the preferred manufacturing partner for global distributors, retailers, and OEM partners seeking dependable cable tie supply at scale.
Request Catalog and Bulk Pricing
If you’re looking for stable quality and a reliable supply of flat pin cable lugs, partnering with the right manufacturer makes all the difference. At DIFVAN, we’re here to support your bulk sourcing with consistent products and flexible solutions that match your needs perfectly.
Feel free to reach out to us anytime to discuss your requirements or get a personalized quote. We’re here to help.
Flat Pin Cable Lugs Technical Specifications
When selecting our flat pin cable lugs, please take a moment to check compatibility with your cable size, current load, and installation conditions to ensure the best fit and performance.
Cable Size
Current Load
Installation Conditions