Bimetallic Cable Lug
DIFVAN Bimetallic lugs are made from solid copper and aluminum for both indent die and hexagon die.
The copper part and aluminum part are friction welded, prefilled with jointing compound.
The copper part is 99.9% copper and aluminum part is 99.5% aluminum.
Bimetallic Cable Lug
- Safe & low cost.
- Electro-tinned to BS standard
- Corrosion and Cxidation Resistant
- Entry to the wire barrel
- Bimetallic Lugs
- Bimetallic Connector
- Bimetallic Lugs with Copper Ring
- Crimping Tool
Type 1: DTL-2 European Style Bimetallic Terminal Lug
Item No. | Φ | D | d | L | L1 | W | S |
| DTL-2-10 | 10.5 | 14 | 5.5 | 80 | 42 | 20 | 3 |
DTL-2-16 | 10.5 | 16 | 6.5 | 80 | 42 | 20 | 3 |
| DTL-2-25 | 10.5 | 16 | 7.5 | 80 | 42 | 20 | 3 |
DTL-2-35 | 10.5 | 16 | 8.8 | 80 | 42 | 20 | 3 |
| DTL-2-50 | 12.8 | 20 | 9.8 | 90 | 43 | 25 | 4.5 |
DTL-2-70 | 12.8 | 20 | 11.5 | 90 | 43 | 25 | 4.5 |
| DTL-2-95 | 12.8 | 20 | 13.5 | 90 | 43 | 25 | 4.5 |
DTL-2-120 | 12.8 | 25 | 15 | 114 | 60 | 30 | 5.5 |
| DTL-2-150 | 12.8 | 25 | 16.5 | 114 | 60 | 30 | 5.5 |
DTL-2-185 | 12.8 | 32 | 18.5 | 118 | 60 | 35 | 6 |
| DTL-2-240 | 12.8 | 32 | 21.5 | 118 | 60 | 35 | 6 |
DTL-2-300 | 12.8 | 34 | 23.5 | 127 | 72 | 35 | 6 |
| DTL-2-400 | 17 | 40 | 26 | 160 | 93 | 36 | 7 |
DTL-2-500 | 17 | 47 | 29.5 | 160 | 94 | 36 | 7 |
| DTL-2-630 | 17 | 47 | 32.5 | 180 | 94 | 50 | 9 |
Type 2: DTL-1 Bimetallic cable Lug
Item No. | Φ | D | d | L | L1 | W | S |
| DTL-1-10 | 8.5 | 10 | 5.2 | 65 | 30 | 16 | 2.2 |
DTL-1-16 | 8.5 | 11 | 6.1 | 70 | 31 | 16 | 2.2 |
| DTL-1-25 | 8.5 | 12 | 7.1 | 75 | 35 | 18 | 2.8 |
DTL-1-35 | 10.5 | 14 | 8.5 | 85 | 38 | 20.5 | 3 |
| DTL-1-50 | 10.5 | 16 | 9.8 | 90 | 42 | 23 | 3.4 |
DTL-1-70 | 12.5 | 18 | 11.5 | 102 | 47 | 26 | 3.6 |
| DTL-1-95 | 12.5 | 21 | 13.5 | 112 | 51 | 28 | 4.2 |
DTL-1-120 | 14.5 | 23 | 15 | 120 | 53 | 30 | 4.8 |
| DTL-1-150 | 14.5 | 25 | 17 | 126 | 56 | 34 | 5.3 |
DTL-1-185 | 16.5 | 27 | 18.6 | 133 | 58 | 37 | 5.8 |
| DTL-1-240 | 16.5 | 30 | 21.5 | 140 | 60 | 40 | 6.7 |
DTL-1-300 | 18 | 34 | 23.5 | 165 | 66 | 45 | 7 |
| DTL-1-400 | 21 | 38 | 26.5 | 178 | 76 | 50 | / |
DTL-1-500 | 21 | 45 | 29.5 | 200 | 85 | 55 | / |
| DTL-1-630 | / | 50 | 32.5 | 225 | 85 | 60 | / |
DTL-1-800 | / | 60 | 37 | 270 | 90 | 100 | / |
Type 3: DTL-3 American Style Bimetallic Terminal Lug
Item No. | D | d |
| DTL-3-35 | 14 | 8 |
DTL-3-50 | 16 | 10 |
| DTL-3-70 | 18 | 12 |
DTL-3-95 | 21 | 13 |
| DTL-3-120 | 23 | 15 |
DTL-3-150 | 25 | 16 |
| DTL-3-185 | 28 | 18 |
DTL-3-240 | 31 | 20 |
| DTL-3-300 | 35 | 22 |
DTL-3-400 | 39 | 25 |
Type 4: DTL-F Square head Bimetallic Terminal Lug
Item No. | D | d | W | d1 | L1 | L | S |
| DTL-F-10 | 16 | 4.5 | 14 | 8.5 | 42 | 87 | 4.2 |
DTL-F-16 | 16 | 5.5 | 14 | 8.5 | 42 | 87 | 4.2 |
| DTL-F-25 | 16 | 7 | 14 | 8.5 | 42 | 87 | 4.2 |
DTL-F-35 | 16 | 8.5 | 14 | 8.5 | 42 | 87 | 4.2 |
| DTL-F-50 | 20 | 9.5 | 17 | 10.5 | 50 | 100 | 5.2 |
DTL-F-70 | 20 | 11.5 | 17 | 10.5 | 50 | 100 | 5.2 |
| DTL-F-95 | 20 | 13 | 17 | 10.5 | 50 | 100 | 5.2 |
DTL-F-120 | 25 | 15 | 21 | 13 | 60 | 120 | 6.2 |
| DTL-F-150 | 25 | 16.5 | 21 | 13 | 60 | 120 | 6.2 |
DTL-F-185 | 32 | 18 | 25 | 13 | 60 | 125 | 7.2 |
| DTL-F-240 | 32 | 19.5 | 25 | 13 | 60 | 125 | 7.2 |
DTL-F-300 | 34 | 23.5 | 30 | 13 | 65 | 145 | 8 |
| DTL-F-400 | 40 | 26 | 32 | 13 | 70 | 150 | 8 |
DTL-F-500 | 40 | 29 | 32 | 13 | 70 | 150 | 8 |
Type 5: DTL-4 Square head Bimetallic Terminal Lug with two holes
Item No. | D | d | L | L1 | A |
| DTL-4-35 | 16 | 8.5 | 117 | 40 | 22 |
DTL-4-50 | 16 | 9.8 | 117 | 42 | 22 |
DTL-4-70 | 18 | 11.5 | 133 | 48 | 28 |
| DTL-4-95 | 21 | 13.5 | 144 | 52 | 28 |
DTL-4-120 | 23 | 15 | 148 | 53 | 34 |
| DTL-4-150 | 25 | 16.5 | 152 | 56 | 34 |
DTL-4-185 | 27 | 18.5 | 163 | 58 | 40 |
| DTL-4-240 | 30 | 21 | 168 | 60 | 40 |
DTL-4-300 | 34 | 24 | 180 | 65 | 50 |
| DTL-4-400 | 38 | 27 | 192 | 70 | 50 |
Item No. | d | D | d2 | L1 | L |
DTL-5-16 | 6.3 | 12 | 6 | 20 | 58 |
| DTL-5-25 | 7.1 | 12 | 6 | 20 | 58 |
DTL-5-35 | 8.5 | 14 | 7 | 22 | 71 |
| DTL-5-50 | 10 | 16 | 8 | 25 | 74 |
DTL-5-70 | 11.5 | 18 | 10 | 30 | 87 |
| DTL-5-95 | 13.5 | 22 | 12 | 33 | 91 |
DTL-5-120 | 15 | 23 | 12 | 38 | 98 |
| DTL-5-150 | 18.5 | 25 | 12 | 38 | 108 |
DTL-5-185 | 19 | 27 | 14 | 40 | 118 |
| DTL-5-240 | 21 | 32 | 16 | 40 | 128 |
Item No. | D | d | Φ | C1 | L | W |
| DTL-6-35 | 14 | 8.5 | 10.5 | 14.9 | 82 | 25 |
DTL-6-50 | 16 | 10 | 10.5 | 14.5 | 87 | 27 |
| DTL-6-70 | 18 | 11.5 | 13 | 17.2 | 1052 | 32 |
DTL-6-95 | 21 | 13.5 | 13 | 19.5 | 106 | 35 |
| DTL-6-120 | 23 | 15 | 13 | 16.5 | 112 | 35 |
DTL-6-150 | 25 | 16.5 | 13 | 18.9 | 125 | 35 |
| DTL-6-185 | 28 | 18.5 | 13 | 22 | 1333 | 42 |
DTL-6-240 | 32 | 21 | 17 | 26.2 | 150 | 46 |
| DTL-6-300 | 34 | 23.5 | 17 | 26 | 155 | 50 |
DTL-6-400 | 38 | 26.5 | 17 | 30 | 170 | 58 |
DIFVAN electric is a professional tool supplier for all kinds of crimping tools. These tools can be used to crimp terminals and also cable lugs. YQK-70, YQK-120, YQK-240 and YQK-300 are used for crimping aluminum and cooper or metal type materials. Crimping tool of this kind can range from 10mm2 to 300 mm2.
YQK-70 crimping tool
| Product Model | YQ-70 |
| Range of Application | 4-70 MM2 |
| Crimping Force | 6 Ton |
| Length Size | 310 MM |
| Standard Dies | 4/6/10/16/25/35/50/70 MM2 |
| Weight | 2.5 Kgs |
YQK-240 crimping tool
| Product Model | YQK-240 |
| Range of Application | 10-240 MM2 |
| Crimping Force | 8 Ton |
| Length Size | 475 MM |
| Standard Dies | 16/25/35/50/70/95/120/150/185/240 MM2 |
| Weight | 4.8 Kgs |
YQK-300 crimping tool
| Product Model | YQK-300 |
| Range of Application | 10-300 MM2 |
| Crimping Force | 8 Ton |
| Length Size | 475 MM |
| Standard Dies | 25/35/50/70/95/120/150/185/240/300 MM2 |
| Weight | 6.4 Kgs |
Difvan: Your Best Bimetallic Cable Lug Manufacturer
DIFVAN have a wide range of cable lug made from different materials.
These lugs can be divided into copper cable lug, aluminum cable lug, copper to aluminum lugs.
With the varying working process for different materials, copper lugs are compressed using copper tube while aluminum cable lug is stamped by aluminum tubes.
Bimetallic lugs are made using both copper and brass friction welded together.
When you need to connect an aluminum cable to a copper bus bar or to a contact part, DIFVAN bimetallic lugs is the best choice for you.
When these two kind metal parts are joined together, an electrical current will flow, as in the case of any short-circuited electric cell.
This electrolytic action causes an attack of the anodic metal, leaving the cathodic metal unharmed.
DIFVAN offers bimetallic cable lugs in a wide range, from 10mm2 to 630 mm2, eyelet size can be different per your sizes.
Most common type is the circuit breaker bimetallic cable lugs.
The special square heat has a perfect fit for all kinds of circuit breakers.
Even with the 20 years in the cable lug field, DIFVAN keeps all designs, alongside new options matching appropriate cable lug.
We have new designs that fit all kinds of circuit.
Apart from cable lug, we have other products available for you to choose from like wire terminals, cable ties, terminal block, bus bar, din rail, etc.
DIFVAN can boost your business in a simple and easy way.
