Aluminum Cable Lug
DIFVAN aluminum cable lug is used for connecting aluminum cables to prevent heat expansion miss match leading to joint failure.
Features of this aluminum compression lug is: barrel capped and filled with grease to prevent oxidation of the aluminum,
Made from 99.5% aluminum purity and used to connect wire under 35KV.
Aluminum Cable Lug
- Material: Electrolytic aluminum tube having conductivity of more than 97% IACS.
- Finish: Tin plated to avoid oxidation & to achieve maximum corrosion protection.
- Annealing: Crack free crimping
- DL / OTD /AU type available
- DL Type Aluminum Lug
- OTD Type Aluminum Lug
- AU Type Aluminum Lug
- Crimping Tool
Name: DL Type Aluminum Lugs
Material: 99.5% aluminum with tin-plated
Using For: Suitable for all kinds of aluminum and aluminum alloy connection.
Size No. | Φ | D | d | L | L1 | B |
| DL-16 | 8.5 | 10 | 6.5 | 70 | 32 | 16 |
DL-25 | 8.5 | 12 | 7.5 | 75 | 34 | 18 |
| DL-35 | 10.5 | 14 | 9 | 85 | 40 | 20.5 |
DL-50 | 10.5 | 16 | 10 | 90 | 42 | 23 |
| DL-70 | 12.5 | 18 | 12 | 100 | 47 | 26 |
DL-95 | 12.5 | 21 | 13.5 | 112 | 50 | 28 |
| DL-120 | 14.5 | 23 | 15 | 120 | 53 | 30 |
DL-150 | 14.5 | 25 | 16.5 | 126 | 55 | 34 |
| DL-185 | 17 | 27 | 18.5 | 133 | 58 | 37 |
DL-240 | 17 | 30 | 21 | 140 | 60 | 40 |
| DL-300 | 21 | 34 | 23 | 165 | 65 | 50 |
DL-400 | 21 | 38 | 26 | 170 | 70 | 50 |
| DL-500 | 21 | 40 | 29 | 190 | 75 | 60 |
DL-630 | 21 | 45 | 35 | 220 | 80 | 80 |
| DL-800 | 21 | 54 | 38 | 250 | 100 | 80 |
Name: OTD Type Aluminum Lug
Material: 99.5% aluminum with tin-plated
Suitable for all kinds of aluminum and aluminum alloy connection.
DIFVAN OTD type aluminum cable lug is specific for the European market.
| Item No. | D±0.5 | d±0.3 |
| OTD-16 | 9 | 5 |
| OTD-25 | 10 | 7 |
| OTD-35 | 12 | 9 |
| OTD-50 | 14 | 10 |
| OTD-70 | 16 | 12 |
| OTD-95 | 18 | 13 |
| OTD-120 | 21 | 15 |
| OTD-150 | 23 | 16 |
| OTD-185 | 25 | 18 |
| OTD-240 | 28 | 20 |
| OTD-300 | 31 | 22 |
| OTD-400 | 35 | 25 |
Futures:
- Name: AU Type Aluminum Lug
- Material: 99.5% aluminum which is electro tin plated
- Clear markings on barrel to indicate correct crimping location.
- Standard: Accordance with DIN46329
- The solid palm eliminates the ingress of moisture and barrel sealed with cap to avoid corrosion.
Item No. | M㎡ | Φ | d | L | L1 |
| AU-16 | 16 | 8.4 | 5.8 | 60 | 29 |
AU-25 | 25 | 10.5 | 6.8 | 29 | 29 |
| AU-35 | 35 | 10.5 | 8 | 41 | 41 |
AU-50 | 50 | 10.5 | 9.8 | 42 | 42 |
| AU-70 | 70 | 10.5 | 11.2 | 51 | 51 |
AU-95 | 95 | 13 | 13.2 | 55 | 55 |
| AU-120 | 120 | 13 | 14.7 | 55 | 55 |
AU-150 | 150 | 13 | 16.3 | 59 | 59 |
| AU-185 | 185 | 13 | 18.3 | 59 | 59 |
AU-240 | 240 | 17 | 21 | 69 | 69 |
| AU-300 | 300 | 17 | 23.3 | 69 | 69 |
Name: Crimping Tool
Using: for all kinds of cable lugs in different sizes.
DIFVAN electric is a professional tool supplier for all kinds of crimping tools. These tools can be used to crimp terminals and also cable lugs.
YQK-70, YQK-120, YQK-240, and YQK-300 are used for crimping aluminum and copper or metal type materials. Crimping range for these kinds of a tool can be from 10mm2 to 300 mm2.
YQK-70 crimping tool
| Product Model | YQ-70 |
| Range of Application | 4-70 MM2 |
| Crimping Force | 6 Ton |
| Length Size | 310 MM |
| Standard Dies | 4/6/10/16/25/35/50/70 MM2 |
| Weight | 2.5 Kgs |
YQK-240 crimping tool
| Product Model | YQK-240 |
| Range of Application | 10-240 MM2 |
| Crimping Force | 8 Ton |
| Length Size | 475 MM |
| Standard Dies | 16/25/35/50/70/95/120/150/185/240 MM2 |
| Weight | 4.8 Kgs |
YQK-300 crimping tool
| Product Model | YQK-300 |
| Range of Application | 10-300 MM2 |
| Crimping Force | 8 Ton |
| Length Size | 475 MM |
| Standard Dies | 25/35/50/70/95/120/150/185/240/300 MM2 |
| Weight | 6.4 Kgs |
Except for copper cable lugs and bimetallic cable lug, DIFVAN aluminum cable lug is also a popular type. It is only the material that is different from copper terminal lugs – it is made using the aluminum tube.
Different from a high cost of copper cable lugs, this aluminum lug is cheaper than copper lugs, less weight than copper, thus, aluminum lugs has become more and more popular.
There’s a special composition in the aluminum material. It will destroy the non-conductive oxide layer of aluminum in the crimping area during crimping to make a perfect connection.
We highly recommend this aluminum lug type because it’s very easy to connect to a wire by a standard crimper. This aluminum cable terminal lug has a wide-usage, you can find it in the starter, fuse block, circuit breaker, etc.
They use a standard crimping tool to ensure the cable lugs fix the wire properly.
DIFVAN YQK-70, YQK-240, and YQK-300 hydraulic crimping tools are suitable for different wire ranges.
Difvan: Your Best Aluminum Cable Lug Manufacturer
DIFVAN aluminum terminal lug forge connections are durable and long-lasting.
They come in a variety of types, sizes, and materials that meet a wide application range, including specific temperature and weather as per the applications.
DIFVAN cable lugs provide perfect electrical performance for both small copper lugs and large bimetallic lug.
When choosing the cable lug for your application, please know the type of material you intend to connect or use such as copper lug for copper contact, aluminum lugs for aluminum contact, bimetal lugs for bimetallic contact.
Choosing the right material implies the contract will last for long.
With 20 years’ experience working in the cable lugs industry, DIFVAN has the knowledge to provide you with every solution for all kinds of connectors and lugs for different wire sizes in different applications.
Contact DIFVAN at helen@difvan.com to get your wire solutions.
